Inspection table is as follows. Use the designated engine oil for lubrication. Secure the float pin with the screw. Measure each valve stem O. All major topics are covered step-by-step instruction, diagrams, illustration, wiring schematic, and specifications to repair and troubleshoot.
Disconnect the transmission case breather tube from the air cleaner. Mongoose 50 2T - Two Stroke First Gen. The installation sequence is the reverse of removal. Axial Radial Check the drive chain gear teeth for wear or damage. The brake pads can be replaced without removing the brake fluid tube.
Choke Rod Valve Remove the choke rod valve. Bolts Remove the eleven attaching bolts on the lower crankcase. Apply water to the cap sealing surface before testing. Generator Wire Coupler Disconnect the A. This manual is very easy to use! Be careful not to lose the ball bearing clip.
Remove the two battery set plate lock nuts. After clamping, check each harness to make sure that it is not interfering with any moving or sliding parts. All major topics are covered step-by-step instruction, diagrams, illustration, wiring schematic, and specifications to repair and troubleshoot. All major topics are covered step-by-step instruction, diagrams, illustration, wiring schematic, and specifications to repair and troubleshoot. I: Inspect and clean, lubricate, refill, repair or replace if necessary. Disconnect the fan motor wire coupler. Do not pull too tight! The exhaust contains poisonous carbon monoxide gas which may cause death to people.
Resistances: Upper Full : No continuity Lower Empty : Continuity Connect the fuel unit wire coupler to the wire harness and turn the ignition switch. Carburetor not securely tightened No air leak Air leaks Faulty intake manifold gasket Deformed or broken carburetor O-ring 1-24. Remove the right crankcase cover bolts and right crankcase cover. Remove the right and left side cover bolts and then remove the two upper lock bolts to remove the rear fender. Check the throttle grip for proper operation. Replace it with a new one according to the specified capacity.
Remove the two headlight holder screws. Remove the air cleaner case cover screws and the cover. Remove the clutch lifter and four tension springs. Rear Brake Adjusting Nut Rear Axle Nut Remove the rear brake panel fixing arm bolt. Lubricate the brake caliper cylinder inside wall with brake fluid. Tire pressure should be checked when the tires are cold.
Thermostatic Switch Wire Coupler Remove the two bolts on the radiator. Remove the drive gear and drive chain. Use the piston head to push each piston ring into the cylinder. When removing, the transmission gears must be removed as a set. If however your download does not work please email and a replacement download link will be sent to you. Never run the engine in a closed area.
Remove the washer, clutch outer. When tightening bolts or nuts, begin with larger-diameter to smaller ones at several times, and tighten to the specified torque diagonally. Replace the O-ring with a new one and apply sealant to it. Hold the flywheel with a flywheel holder and tighten the flywheel lock bolt. All major topics are covered step-by-step instruction, diagrams, illustration, wiring schematic, and specifications to repair and troubleshoot. Separate the upper and lower crankcase halves.
Use compressed air to press out the pistons through the brake fluid inlet opening and place a towel under the caliper to avoid contamination caused by the removed pistons. Choke Rod Check the choke rod operating properly if smoothly or not. When two persons work together, pay attention to the mutual working safety. Check for continuity between the rear stop switch wires. Remove the three left rear crankcase cover attaching bolts and the cover.