Plugged bowl vent or overflow. You need to have three things synced to 2wd before plugging the servo in. Stephen walked me through the troubleshooting procedures and helped me figure out what was wrong with the 4wd on my grizzly. Problem 2 — I replaced my servo motor and it works now but not properly. If you need the bits to remove it from the front diff you can find them at any parts store or you can order them here.
If it is proceed to next step. Step 2— Remove the front diff servo and proceed to test it need two c batteries, T-45 tamper proof torx, and a 6 mm allen. Dont you come here to find out some new unique yamaha grizzly 660 parts diagram ideas? You can clean the slide rod up with emery cloth or light grit sandpaper. Problem 7 — My 4wd engages off and on without pressing the button. Keywords for 2004 Yamaha Kodiak 400 Wiring Diagram :. Faulty ignition circuit spark plugs, coils, cables etc. Do not forget to share and love our reference to help further develop our website.
We have gathered several photos, hopefully this picture serves for you, and help you in locating the answer you are trying to find. Coolant too old needs to be replaced. Know what parts you need? Give the wiring a good once over inspection and see if you can see any obvious problems. I found 501Parts through word of mouth on an internet forum. If they test good, proceed to the next step.
We thank you for your visit to our website. So keep up the great work. It most likely needs retimed. You can manually put the diff into whatever mode you like. Very friendly and very helpful.
If it does not move freely, you can remove the allen screw cap and then remove the slide rod and gear with an allen wrench. You may have to roll it a little to get it to move but should move freely. I am in Nova Scotia Canada, and since I ordered my last parts, you were right on with the time when they would arrive, it was great. Here are videos on cleaning and timing the servo. Wed like a whole new concept for it then one of them is 2004 yamaha kodiak 400 wiring diagram.
It lets you switch from 2wd, 4wd, difflock with the push of a button. Did you previously let the bike sit and run?. You wrote that this happened after an oil change. Step 1— Try tapping on or swapping your two black relays and see what happens if something changes then one is bad proceed to test the relays to determine which one is faulty. Relays— There are three relays that are responsible for the 4wd operation.
Problem 5 — The slider on my 4wd push button is stuck and will not go left and right with ease. If it tests bad after cleaning or you just want a new one, you can find it here. This motor is usually the culprit for most 4wd related problems. Of course this is not an all inclusive list of possible 4wd problems. Despite what mode you may be stuck in 2wd,4wd, diff lock. Please share this image for your beloved mates, families, society via your social websites such as facebook, google plus, twitter, pinterest, or any other bookmarking sites.
This usually fixes the problem. Here you will find all the parts and advice needed to fix any and all problems with your Yamaha 4wd system. Good luck and have a wonderful day. Some use 10mm regular hex bolts see video If it tests bad, you can find a replacement motor here. We tend to talk about this 2004 yamaha kodiak 400 wiring diagram pic in this article because according to facts from Google engine, It is one of many top rated queries key word on the internet. Good luck and have a nice day. While we do have complete servo assemblies available, there is no need to replace the entire assembly unless, A.
You should have the slide gear inside the diff to 2wd mode. If it tests good, proceed to the next step. This amazing 2004 yamaha 660 wiring diagram pdf picture has uploaded in by Maria Nieto. How do I manually put my ride in 4wd and just leave it until I can troubleshoot it? Verify 2wd by jacking up the front wheels. Step 3— Remove the front diff servo and proceed to test it need two c batteries, T-45 tamper proof torx, and a 6 mm allen.
If you are still having problems after doing this, you could possibly have a bad switch, or a broken or shorted wire somewhere between the switch, relays, and servo. Do not forget to share and love our reference to help further develop our website. Well apply it for much better future articles. Air in the coolant and needs bleeding. We expect it bring a new challenge for 2004 yamaha 660 wiring diagram pdf niche. Main thing is ,shut the bike down if you are stopping for more then a very short time. Do the same thing to your plug coming from the 4wd switch.