Check the excessive play of the han- dlebar. Armature coil continuity: Commutator segments 1 Continuity Segment - Laminations 2 No continuity Segment - Armature shaft No continuity Brush holder inspection 1. Sand the scratches with 400 grit sand- paper either wet or dry until the scratches are smooth. Measurement steps: Set the control grip in the neutral posi- tion. Exhaust component parts sub-assembly 1. Compression too low, hard starting or poor performance at low speed.
The battery is charged and its specified gravity is within specification. Check the fuel feed and return hoses for deterioration, damage or leakage and make sure the hoses are secured with the hose clamp properly. A very easy simple download at a great price! It is fully printable, print 1 page, 1 chapter or print the entire manual and put it in a 3-ring binder. Bolt Bleed hose stay Bolt Oil pump assembly Gasket Not reusable. Check that the mark a on the oil pump lever is aligned with the mark b on the oil pump body. Check that the throttle opens and automatically closes in all steering positions.
A summary of the most important precau- tions is as follows: 1. Bolt Lower crankcase Crankshaft assembly Upper crankcase Reverse the disassembly steps for assembly. Add the recommended engine oil into the oil tank through the filler hole until oil is on the dipstick. Place a shop towel around the oil filter cartridge to avoid spilling the engine oil. Connect the green and red terminals with a jumper lead 2. Tighten: Spark plug Spark plug: 25 Nm 2. Is the power input line normal? Inspection steps: Remove the water inlet cover 1.
This expert text guide book will give you the knowledge and experience you need to perform simple basic maintenance or more complicated service procedures like engine overhaul. This may enlarge the jet diameters and seriously affect performance. Check the fuel tank for cracks or leakage and that the tank is installed securely with the straps and replace if necessary. Reverse the removal steps for installation. . Warm up the engine for a few minutes according to the flushing procedure. Screw Hood lock button assembly Circlip Washer Hook lever Spring Hood lock body Reverse the disassembly steps for assembly.
Fuse holder continuity: Between 1 and 2 Between 2 and 3 2. No one has time to wait for a book or cd in the mail while their vehicle is down and if you're a mechanic your customer definitely doesn't wait a week for the manual to arrive. Turn in the adjuster 3 and 4 until there is slack in the cable. Cut the damaged area and separate it approximately 0. Inspect the water inlet strainer mesh Install the water inlet cover. Hose clamp Hose clamp Water lock band Slide the water lock. Bolt Bolt Exhaust manifold Gasket Not reusable Reverse the removal steps for installation.
Measure the clearance between each impeller blade and the jet stator, using a feeler gauge 12-inches long. Color guide: Medium to light tan color: Normal. Check the throttle lever for smooth operation. Make sure the battery leads are con- nected properly. After Download is complete you can save it to your download folder to view it, save it and print pages whenever you need it. Also, check that the clamp is installed on the oil tank securely. Intermediate drive shaft removal 1.
Always hold the cables by the bracket or outer cover below the crimp. Starter Relay Switch Inspection Check the function of the starter relay switch. Install the removed parts in the reverse order of removal. Reconnect the maintenance joint and make sure it tightened securely. Fill the oil tank with the recommended oil. Screw Handlebar cover Screw Handlebar cover stay Spiral tube Band.
When the electrolyte level reaches the upper level mark, allow the cell to stand for 20 minutes. Then, sand the scratches once again with 600 grit sand- paper either wet or dry. Be sure the rubber seal in the cover is in good condition and install the airbox cover. Release the four retainers and remove the airbox cover. If the clearance is out of specification, disassemble and inspect the impeller and impeller housing area. When performing the spark gap test, take special care not to let sparks leak out of the removed spark plug cap.
Align the hole a in the pulley with the hole in the cylinder. Eliminate: Carbon deposits with a rounded scraper 1 2. Recommended grease: Yamaha marine grease, Yamaha grease A Water resistant grease 7. Install: Choke cable 1 Throttle cable 2 Choke cable guide installation position a: 16 ~ 18 mm 0. Oil the contact surfaces of moving parts during assembly. Warm up the engine with the watercraft in the water and check the idle speed. Using another oil can seriously damage the catalytic converter.